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100% Made in the U.S.A.

Plastic injection molding from concept to customer.

Family owned in Kentucky since 1986. We design, tool, mold and ship custom parts from one plant, and keep stock display cases and containers on the shelf.

  • 40+Years in business
  • 23Injection molding presses
  • 75–1,200Tons of clamping force
  • 100,000Sq ft plant

Who we’ve worked with

  • Whirlpool
  • Panera Bread
  • Pizza Hut
  • Electrolux
  • Hobby Lobby
  • GE
  • ISO 9001:2015Certified quality system. View the certificate
  • Veteran Owned

    Veteran leadership, family run
  • Lean Manufacturing

    Certified lean practices
  • CAGE Code 3U4K8

    Registered government supplier

Custom Molding & Production

One shop from the first sketch to the finished part, all under one roof.

You work one on one with our engineers. Design, tooling, molding and shipping all happen in one plant, so nothing gets lost between vendors.

  1. High-volume & short-run production

    Custom Injection Molding

    Bring an idea or an existing mold. We specialize in plastic part design, manufacturing and distribution.

    Learn more about custom injection molding
  2. In-house tool management

    Tool & Mold Development

    We service and maintain current tools, transfer tools, or manage the development and build of new ones.

    Learn more about tool and mold development
  3. Validate before you tool

    3D Printing & Prototyping

    Fast prototypes and low-volume runs, plus custom add-ons for large orders of our stock products.

    Learn more about 3D printing and prototyping
  4. DFM, material & design support

    Engineering Services

    Our engineers and tool and die team bring over 175 combined years of experience to getting the mold right the first time.

    Learn more about engineering services
  5. Made-to-order production parts

    Custom Plastic Parts

    Your concept part or tool, made real. Our in-house team assists from design through manufacturing.

    Learn more about custom plastic parts
  6. Move your existing molds to us

    Transfer Tooling

    Already have tooling with another molder? We can take it over and keep your parts running.

    Learn more about transfer tooling

See All Capabilities

On the Floor

23 presses, from 75 to 1,200 tons.

Clamping force is how hard a press holds the mold shut. Shot size is how much plastic it can inject in one cycle. The bigger the part, the more of both it needs. Our range lets us match each job to the right press.

LS Mtron The One 1200, a 1,200 ton injection molding press, on the Pioneer production floor LS Mtron WIZ 310E, a 310 ton electric injection molding press, at Pioneer Plastics

LS Mtron, 1,200 tons: our largest press, with a 253 oz shot. LS Mtron, 310 tons: we run two of these.

Our Equipment List

  1. LS Mtron1,200 ton253 oz
  2. Cincinnati880 ton232 oz
  3. Cincinnati880 ton140 oz
  4. Cincinnati850 ton140 oz
  5. Mitsubishi610 ton102 oz
  6. Cincinnati500 ton54 oz
  7. Cincinnati450 ton54 oz
  8. Cincinnati450 ton54 oz
  9. Cincinnati440 ton54 oz
  10. Cincinnati440 ton60 oz
  11. Cincinnati400 ton54 oz
  12. Cincinnati400 ton54 oz
  13. Cincinnati400 ton47 oz
  14. Mitsubishi390 ton40 oz
  15. Cincinnati330 ton30 oz
  16. LS Mtron310 ton29.1 oz
  17. LS Mtron310 ton29.1 oz
  18. Cincinnati300 ton29 oz
  19. Cincinnati220 ton17 oz
  20. Nissei150 ton10.5 oz
  21. Cincinnati110 ton1.6 oz
  22. Cincinnati110 ton36 oz
  23. Van Dorn75 ton3 oz

Also in the Plant

  • 1000 watt ultrasonic welders
  • Vertical hot stamp machines
  • Horizontal roll-on hot stamp machines
  • Heat transfer machine
  • Pad printer
  • Blister pack machine
  • 36" x 36" sheet-fed vacuum form machine

Not sure which press your part needs?

Send us the drawing or a sample. Our engineers will match it to the right one.

Send Us Your Drawing

Stock Products

Molded in Kentucky, kept in stock, shipped the same day.

Our stock products are made from the highest quality materials by our friends and neighbors. Need a custom holder or insert? We can add one with 3D printing.

  • Clear diecast display cases in several scales with printed road sign backdrops and checkerboard floors

    Diecast Display Cases

    1/18, 1/24, 1/32, 1/43, 1/64 and haulers. Hot Wheels, Matchbox, NASCAR and more.

    Shop diecast cases
  • Clear display cases holding a soccer ball and a basketball

    Sports Display Cases

    Balls, gloves, pucks, mini helmets and rings.

    Shop sports cases
  • Vintage action figure standing in a tall clear display case

    Toy & Action Figure Cases

    Action figures, dolls, bobbleheads and plush.

    Shop toy cases
  • Round clear plastic container filled with peppermint candies

    Clear Plastic Containers

    Food packaging, honeycomb, candy and storage.

    Shop containers
  • Silver holiday plates with built-in drink holders

    Drink & Plate

    Hold your drink and plate of food in the same hand. Perfect for get-togethers.

    Shop drink & plate
  • Yellow Cord Grip holding a coiled orange extension cord

    Household & Specialty

    Cord Grip, putty knife, casters and more.

    Shop household items

Also available: cases with UV protection, cases with retail packaging, or shop everything.

Three Ways to Buy

Looking for a store near you? Find a distributor.

  1. A few

    Need a few?

    Buy on Amazon.

    Our Amazon Store
  2. By the case

    Buying by the case?

    Order direct from us. Any quantity, no account needed.

    Shop by the Case
  3. To resell

    Reselling our products?

    Join our distributor program.

    Become a Distributor

Our Kentucky Plant

Get a behind-the-scenes look at Pioneer Plastics.

Schedule a virtual or in-person tour of our manufacturing facility to see our process and people in action. We’re a few hours from Indianapolis, St. Louis, Louisville and Nashville.

Schedule Your Facility Tour

Case Studies

Problems we’ve solved for national brands.

See all case studies
Pioneer Plastics team member trimming molded parts at a press Two smiling Pioneer Plastics team members on the production floor

Working With Pioneer Plastics

Many of our people have been here more than 30 years.

Some of our customers have been with us just as long. Our location gives us excellent access to major transportation networks, so your parts ship fast.

  • Rapid prototyping
  • Expert product design guidance
  • Engineering grade plastics
  • Mold & labor cost savings
  • Strong & durable parts
  • Short lead times
  • U.S. domestic production
  • Environmentally friendly process

Contact Pioneer

Questions? Let’s talk.

Send us a note and the right person at Pioneer will get back to you. We can help with:

  • Custom molding, tooling and new part projects
  • Stock products and orders by the case
  • Distributor and reseller questions

Prefer to talk? Call 800.951.1551