Get Your Custom Plastic Parts On Time & On Budget

Custom injection molding is the most practical cost-effective solution for scaling the production of large quantities of custom plastic parts.  Injection molding allows for even the most complex plastic parts to be produced quickly.

Plastic injection molding is a manufacturing process used to produce large quantities of plastic parts with high precision and consistency. The process involves melting plastic pellets, also known as resin, then injecting the molten material into a mold under high pressure. After the melted resin is allowed to cool and harden in the mold, the custom plastic part is ejected then inspected.

 A trusted plastic part manufacturer such as Pioneer Plastics, has in house engineers that can take your concept from start to finish. We will help design the custom plastic part and produce a prototype before we build the mold and start production.

While both injection molding and 3D printing are popular manufacturing methods, each has its own unique advantages. Injection molding can produce complex plastic parts with incredible structural strength unlike 3D printing. Injection molding also allows for a wider range of engineering grade plastics.

Determining if injection molding is the right process for a custom plastic part depends on several factors, including the size and complexity of the part, the required material properties, and the production volume needed.

Some key consideration are:

1. Part size and complexity: Injection molding is best suited for producing parts with complex geometries or intricate details that would be difficult to achieve with other manufacturing processes. 

2. Material properties: Injection molding works well with a wide range of thermoplastic materials, but not all materials are suitable for this process. 

3. Production volume: Injection molding is most cost-effective at high volumes due to the initial tooling costs required to create the mold. If you only need a small quantity of parts, another manufacturing process may be more appropriate.

4. Tolerance requirements: Injection molding can achieve very tight tolerances and high precision in part dimensions, making it ideal for applications where accuracy is critical.

5. Lead time: The lead time for injection mold tooling can be longer than other manufacturing processes due to design and fabrication requirements.

The time required to build a new mold for a custom plastic part can vary significantly based on factors such as the part’s complexity, the number of cavities and parts in the mold, as well as its size. Typically, this process can take anywhere from 2 to 26 weeks.

We are committed to creating high quality custom plastic parts for our customers. Our molds are all on a preventive maintenance schedule to help prevent unplanned downtime and delays.

The cost of injection molds can range from $10,000 to over $100,000, depending on the size and complexity of the mold. If you only need a small quantity of custom plastic parts, say 1,000 pieces or less, investing in an injection mold may not be the most cost-effective solution for your manufacturing needs.

Bringing your production back to the United States through re-shoring provides you with greater control over your manufacturing process. Global events in recent times have made supply chains across the world unpredictable and unreliable.

By relocating your custom plastic part production to a trusted injection molding company in the U.S., you can benefit from increased protection for your designs, higher product quality, and lower distribution costs.

Choosing the right custom plastic part manufacturer requires careful consideration of various factors. Here are a few key things to keep in mind:

1. Expertise: Look for a manufacturer with experience and expertise in producing the type of parts you need.

2. Quality: Ensure that the manufacturer has a reputation for delivering high-quality products that meet your specifications.

3. Capabilities: Make sure the manufacturer has the necessary equipment, technology, and resources to produce your parts efficiently and effectively.

4. Communication: Choose a manufacturer who is responsive and communicates clearly throughout the production process.

5. Pricing: Compare pricing from different manufacturers to ensure you are getting a fair price for your custom plastic parts.

6. Turnaround time: Consider the lead time required by each potential manufacturer to ensure they can meet your production timeline.